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Screen Frame assembly
The screen frame assembly is complete. I built the screen frame for a 133″ screen (16×9). I usually do the 45 degrees miter cut to join the corners but this frame was built with butt joint. The frame would be behind the screen fabric so I am not too worried about making it look pretty.
I used Kreg jig for pocket holes to join the boards. I used 1 1/4″ Kreg jig screws, the recommended length for .75 inches thick boards. The screen boards are 1×4, actual dimensions 0.75×3.5. I like using pocket holes joinery for the hidden joins.
Sanded the joins to make them perfectly smooth.
